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DATANOMIQ
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Smart Factory

The connected factory – level by level

Our model factory shows how robots, sensors, controllers, supervisory systems and the cloud work together. Four perspectives: the communication levels, the factory campus, the production hall and the next robot generation.

Communication levels of robotics

Five levels of connectivity – from the sensor on the robot to the cloud

The automation pyramid as an isometric model factory: each level delivers data upwards and receives targets from above.

Automation pyramid as an isometric model factory with five levels and human-robot interaction
Automation pyramid – isometric model factory

  1. ERP / cloud level

    Links production data with business processes, analytics and remote maintenance.

  2. MES / supervisory level

    Consolidates production orders, quality and plant data across the whole production.

  3. Robot-to-robot communication

    Robots exchange status and coordination data directly, e.g. for collision-free path planning.

  4. Control level

    Robot controllers and PLCs process sensor data in real time and issue motion commands.

  5. Field level

    Robots, sensors and actuators capture and control the physical process directly at the machine.

  6. Cross-cutting: human-robot interaction

    Operators monitor and access the field, control and communication levels via HMI and tablet.

Principle of the smart factory

The connected factory campus

From the machine via the campus network to the digital twin – a closed data loop.

Isometric factory campus with goods receipt, production hall, intralogistics, high-bay warehouse, 5G campus network, edge data centre and cloud

  1. Goods receipt & shipping

    Scan and RFID capture, digital dock and route control.

  2. Production hall with robot cells

    Robots exchange process and status data in real time.

  3. Intralogistics (AGV / AMR)

    Autonomous transports connect warehouse, production and shipping.

  4. High-bay warehouse

    Automated storage and retrieval, stock levels live in the system.

  5. Inline quality inspection

    AI image processing inspects parts directly in the line.

  6. 5G campus network & IoT sensors

    End-to-end connectivity across the entire site.

  7. Edge data centre & control room

    Local data processing, MES, bridge between OT and IT.

  8. Digital twin in the cloud

    Simulation, AI analytics and planning on the complete data set.

The loop behind every level

  1. 01

    Capture

    Sensors, machine and logistics data

  2. 02

    Connect

    5G campus network, OT/IT integration

  3. 03

    Analyse

    Digital twin, AI models

  4. 04

    Control

    Feedback into plants and robots

Zoom-in

Production hall with connected robot cells

What happens in the hall – and which data each cell delivers upwards. Safety zones in blue, collaborative zone in violet.

Isometric production hall with six-axis robots, RFID workpiece flow, inline vision inspection, cobot workstation, AMR docking station, cell controller and edge gateway
Section of the production hall from the factory campus

  1. Six-axis robots

    Gripping, joining, screwing in a cycled process.

  2. Workpiece flow with RFID

    Every part identified and traceable in cycle.

  3. Inline vision inspection

    Camera portal inspects in cycle, AI evaluates deviations.

  4. Collaborative workstation with cobot

    No fence: laser scanner monitors the safety zone.

  5. Robot-to-robot coordination

    Cells synchronise cycles and handovers directly.

  6. AMR docking station

    Material replenishment drives autonomously to the cell.

  7. Cell controller / PLC

    Real-time control, fieldbus to robots and sensors.

  8. Edge gateway to MES & twin

    OPC UA / MQTT delivers cell data upwards.

Principle: every cell generates cycle, quality and condition data. The cell controller regulates in real time, the edge gateway lifts the data into MES and digital twin – results flow back into the cell as new parameters.

Next robot generation

Humanoid and quadruped robots in production

Mobile robot generations complement fixed automation – orchestrated via the same data platform.

The same production hall, extended by humanoid robots at machines and in the collaborative team as well as quadruped inspection robots
Same hall as before – extended by humanoid and quadruped robots

  1. Humanoid at the machine

    Operates existing plants without rebuilding the cell.

  2. Humanoid in the collaborative team

    Takes over feeding and inspection next to the worker.

  3. Quadruped robot for monitoring

    Autonomous inspection route with sensor payload.

  4. Access via steps and platforms

    Reaches elevated areas without modification.

  5. Charging stations

    Humanoids and quadrupeds dock autonomously.

  6. Existing robot cell

    Fixed automation remains the foundation.

  7. AMR fleet

    Autonomous transports handle the material flow.

  8. Fleet orchestration & edge AI

    Orders distributed dynamically, data into the twin.

Principle: humanoids take over tasks at plants built for humans; quadrupeds inspect areas no fixed sensor covers. Both hang on the same fleet orchestration as AMRs and robot cells – and deliver their data into the same digital twin.

How connected is your factory today?

We analyse your levels, interfaces and data flows – and show where robotics and AI enable the next step.

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